# Staff Process Modeling Engineer at Mariana Minerals

Staff Process Modeling Engineer at Mariana Minerals in Houston, TX and 1 more. On-site, full-time, paying $100k–$160k. Posted October 21, 2026.

- Company: Mariana Minerals
- Location: Houston, TX and 1 more
- Workplace: On-site
- Job type: Full-time
- Pay: $100k–$160k
- Experience: 8+ years
- Posted: 2026-10-21
- Apply: https://jobs.ashbyhq.com/marianaminerals/451bfa6d-b429-450f-b272-5a77d52cf384/application
- Source: https://jobmagic.ai/jobs/staff-process-modeling-engineer-mariana-minerals-frgyq6

## Requirements

- Bachelor's degree or higher in Chemical Engineering, Mechanical Engineering, Process Engineering, Metallurgical Engineering, or a closely related engineering discipline
- 8+ years of experience developing and applying process simulation models for chemical processing, hydrometallurgy, mining, refining, or related industrial process systems.
- Proficiency in one or more of the following process simulation tools:ASPEN Plus / HYSYS
- SysCAD
- OLI Studio / OLI Flowsheet
- METSIM

## Description

**About Mariana Minerals**Mariana Minerals is a software-first, vertically integrated minerals company on a mission to supply the critical minerals powering modern energy, AI, and defense technologies. We’re reimagining the minerals supply chain by combining deep industry expertise with advanced software, automation, and data-driven decision-making.
**The Role**Mariana Minerals is seeking a highly motivated Staff Process Modeling Engineer to support the development of next-generation refining processes for critical minerals — key to enabling the world’s energy transition.
In this role, you will be responsible for developing, validating, and optimizing heat and material balance models using tools such as ASPEN Plus/HYSYS, SysCAD, OLI Studio, or METSIM. You will work closely with R&D, pilot operations, and project execution teams to translate lab and pilot data into robust, scalable process models that drive the design of first-of-a-kind mineral refining facilities.
As a Staff Process Modeling Engineer, you will serve as a technical leader for process simulation and modeling, providing subject matter expertise across multiple projects, developing modeling standards and best practices, and mentoring junior engineers while partnering with cross-functional teams to support process development from concept through commercial deployment.

**What You’ll Do**
- Develop steady-state and dynamic process models to establish heat and material balances for integrated mineral refinery systems using ASPEN, SysCAD, OLI, or METSIM.

- Automate equipment and process sizing (reactors, heat exchangers, filters, crystallizers, evaporators, and separators) based on model outputs, linking models to datasheets and other engineering tools

- Develop and maintain process simulation databases, ensuring consistency and traceability between modeling assumptions, test data, and engineering deliverables.

- Calibrate and reconcile models using pilot or plant operating data to ensure model fidelity and predictive accuracy.

- Conduct process optimization studies — evaluating energy/heat recovery, recycle strategies, and material efficiency improvements.

- Develop dynamic process models to validate PLC and DCS programming and evaluate/optimize buffer sizing throughout the design.

- Link process models to CAPEX and OPEX estimation tools, automating technoeconomic model development

- Document modeling methodologies and results, providing clear technical communication for design reviews, techno-economic assessments, and regulatory submissions.

**What You’ll Bring**
- Bachelor's degree or higher in Chemical Engineering, Mechanical Engineering, Process Engineering, Metallurgical Engineering, or a closely related engineering discipline

- 8+ years of experience developing and applying process simulation models for chemical processing, hydrometallurgy, mining, refining, or related industrial process systems.

- Proficiency in one or more of the following process simulation tools:

- ASPEN Plus / HYSYS

- SysCAD

- OLI Studio / OLI Flowsheet

- METSIM

- Deep understanding of mass transfer, heat transfer, thermodynamics, fluid flow, and reaction engineering.

- Experience developing material and energy balances for multi-step, integrated process systems.

- Strong grasp of chemical equilibria and phase behavior in aqueous and non-aqueous systems.

- Familiarity with data reconciliation, parameter fitting, and model validation using experimental or operational data.

- Competency with Python or MATLAB for model automation, data processing, and custom calculations is a strong plus.

- Experience integrating process modeling outputs into EPC deliverables (PFDs, P&IDs, equipment datasheets, control narratives, etc.)

### **Our culture is built on four principles:Everyone Gets Home Safe. **We never put speed or cost ahead of people.
**Extreme Ownership. **We take full responsibility for outcomes, relentlessly driving toward solutions.
**Engineer Out Requirements, then Automate. **We simplify, optimize, and then automate for scale.
**Share Your Legos.** We collaborate openly, share knowledge, and empower each other to build bigger, better solutions.

**Join us as we build the future of responsible mineral sourcing and supply!**