# Mechanical/Application Engineer - Harnessing at Trexon

Mechanical/Application Engineer - Harnessing at Trexon in CO - Longmont | Integrated Cable Systems. Paying $26–$45/hr. Posted July 31, 2025.

- Company: Trexon
- Location: CO - Longmont | Integrated Cable Systems
- Pay: $26–$45/hr
- Experience: 3+ years
- Posted: 2025-07-31
- Apply: https://job-boards.greenhouse.io/tpcengineeringholdingsllc/jobs/4808368007
- Source: https://jobmagic.ai/jobs/mechanicalapplication-engineer-harnessing-trexon-9nk271

## Requirements

- Work closely with procurement and suppliers to source high-quality connectors, wires, and components.
- Support sales and business development teams with technical proposals and customer discussions.
- Participate in design reviews and risk assessments to enhance product reliability.

## Description

**JOB TITLE: **Mechanical/Application Engineer

**DEPARTMENT: **Engineering
**SUPERVISOR: **Engineering Manager

**Pay Range: $26.00 - $45.00 About Us**

ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. We are a turn-key supplier that enables sophisticated designs.

**Job Summary:**

We are seeking a **Mechanical Engineer** to join our team at **Integrated Cable Systems (ICS)**, specializing in the design, development, and manufacturing of **cable assemblies and wire harnesses for aerospace, defense, and space applications**. The ideal candidate will have a strong technical background in electrical and mechanical harness design, be proficient in industry standards, and work closely with cross-functional teams to ensure high-quality and reliable product delivery.

**Key Responsibilities:Harness Design & Development:**

- Design and develop **wire harnesses and cable assemblies** for aerospace and defense applications.

- Create detailed **schematics, wiring diagrams, and assembly drawings** using tools such as **AutoCAD Electrical or SolidWorks Electrical**.

- Perform wire routing and define harness configurations for optimal performance and manufacturability.

- Work closely with **customers, engineers, and manufacturing teams** to ensure design intent is met.

- Ensure designs comply with **IPC/WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations**.

**Technical Analysis & Problem-Solving:**

- Evaluate electrical, mechanical, and environmental constraints to develop robust harness solutions.

- Conduct **voltage drop, signal integrity, EMI/EMC, and thermal analysis** to validate designs.

- Troubleshoot and resolve design-related issues in **prototyping, testing, and production phases**.

**Manufacturing Support:**

- Confer with production personnel to resolve production problems as well as explain assembly instructions/techniques to co-workers, **optimize manufacturability, and assembly processes**.

- Provide **design-for-manufacturing (DFM) input** to reduce costs and improve efficiency.

- Support **first article inspections (FAI) and validation testing** to ensure design compliance.

**Documentation & Compliance:**

- Generate and maintain **BOMs (Bill of Materials), work instructions, and technical documentation**.

- Ensure all harness designs meet **customer requirements, AS9100, and industry standards**.

- Assist in the qualification and testing of new materials and components.

**Cross-Functional Collaboration:**

- Work closely with **procurement and suppliers** to source high-quality connectors, wires, and components.

- Support **sales and business development teams** with technical proposals and customer discussions.

- Participate in **design reviews and risk assessments** to enhance product reliability.

**Required Qualifications:**

- Bachelor’s degree in **manufacturing, Mechanical, Electrical Engineering, or related field**.

- **3+ years of experience in wire harness and cable assembly design** for **aerospace, defense, or space applications**.

- Proficiency in **AutoCAD Electrical or SolidWorks Electrical **for schematic and harness design.

- Strong understanding of **electrical wiring, interconnect systems, and aerospace harnessing standards**.

- Familiarity with **IPC/WHMA-A-620, AS9100, MIL-STD, and NASA standards**.

- Experience with **harness testing, validation, and troubleshooting**.

- Ability to **interpret engineering drawings, schematics, and wiring diagrams**.

- Strong problem-solving skills and ability to work in a fast-paced manufacturing environment.

**Preferred Qualifications:**

- Experience with **MES**/**ERP/MRP systems** (Epicor preferred).

- Knowledge of **RF cables, fiber optics, and high-speed data transmission**.

- Hands-on experience in **harness assembly, crimping, and soldering** is a plus.

- Six Sigma or Lean Manufacturing experience.