# Fluid Dynamics Engineer at Fuse

Fluid Dynamics Engineer at Fuse in San Leandro, California. Full-time, paying $110k–$160k. Posted August 19, 2026.

- Company: Fuse
- Location: San Leandro, California
- Job type: Full-time
- Pay: $110k–$160k
- Experience: 2+ years
- Posted: 2026-08-19
- Apply: https://jobs.ashbyhq.com/fuse/4a396786-d4c4-4898-b4b8-1f58e7eee9a4/application
- Source: https://jobmagic.ai/jobs/fluid-dynamics-engineer-fuse-1jv14e

## Requirements

- B.Sc.or M.Sc. in Mechanical Engineering, Chemical Engineering, or Applied Physics with a strong fluid-mechanics concentration.
- Demonstrated experience with commercial or open-source CFD tools such as ANSYS Fluent, ANSYS CFX, OpenFOAM, or COMSOL Multiphysics.
- 2+ years designing or operating large-scale industrial fluid systems including pumps, filters, heat exchangers, and piping networks in energy, nuclear, defense, or high-voltage environments.
- Familiarity with transformer oil or similar dielectric insulating fluids, including properties, degradation mechanisms, filtration, and electrical testing.
- Strong command of convective and forced-flow heat transfer for system-level thermal management.

## Description

### **About Fuse**

We are building one of the most potentially consequential companies of the century. Our mission is to accelerate the world's transition to fusion energy while safeguarding humankind. This is not a normal company. This is not a normal job. We are committed for the long term to win.

### **About the Role**

Fuse is designing and constructing Z-Star, a next-generation pulsed-power accelerator requiring the management, recirculation, filtration, and conditioning of multi-million-liter volumes of high-voltage transformer oil and deionized (DI) water.
As the Fluid Dynamics Engineer, you'll lead the design, simulation, and operational integration of these large-scale fluid systems from concept through commissioning.

### **Core Responsibilities**

- System Design: Design and develop large-scale fluid circuits for storing, transporting, recirculating, and reconditioning millions of liters of transformer dielectric oil and deionized water, including pump selection, piping layout, filtration trains, heat exchangers, and storage-tank configuration.

- CFD Simulation: Build and run high-fidelity Computational Fluid Dynamics models of oil and DI-water flow paths to optimize circulation rates, identify cavitation or turbulence risks, and ensure dielectric integrity under operational conditions.

- Dielectric Fluid Management: Develop and maintain fluid-quality protocols including oil breakdown-voltage testing, moisture-content control, and particle filtration, consistent with high-voltage pulsed-power standards.

- DI Water Conditioning: Design and oversee the mixed-resin-bed ion-exchange system to maintain DI-water resistivity, dissolved-gas content, and temperature within operational limits.

- Thermal Analysis: Perform thermohydraulic analyses to quantify heat loads from repeated pulsed discharges and design cooling strategies that maintain fluid properties within required dielectric specifications.

- P&ID and Documentation: Develop Piping and Instrumentation Diagrams (P&IDs), system schematics, bills of materials, and operational procedures for all fluid subsystems.

- Commissioning and Troubleshooting: Support fabrication, testing, and commissioning of fluid systems on-site; diagnose and resolve operational anomalies during early shot campaigns.

- Interdisciplinary Collaboration: Work closely with pulsed-power, high-voltage, structural, and vacuum engineering teams to ensure fluid-system integration with electrode geometry, transmission lines, and chamber design.

### **Minimum Qualifications**

- B.Sc.or M.Sc. in Mechanical Engineering, Chemical Engineering, or Applied Physics with a strong fluid-mechanics concentration.

- Demonstrated experience with commercial or open-source CFD tools such as ANSYS Fluent, ANSYS CFX, OpenFOAM, or COMSOL Multiphysics.

- 2+ years designing or operating large-scale industrial fluid systems including pumps, filters, heat exchangers, and piping networks in energy, nuclear, defense, or high-voltage environments.

- Familiarity with transformer oil or similar dielectric insulating fluids, including properties, degradation mechanisms, filtration, and electrical testing.

- Strong command of convective and forced-flow heat transfer for system-level thermal management.

### **Preferred Qualifications**

- Experience with deionized-water systems, ion-exchange resin beds, degassing, and resistivity monitoring in high-voltage or pulsed-power environments.

- Knowledge of pulsed power, particle accelerators, fusion energy, or high-energy-density physics facilities.

- Knowledge of ASME piping codes, industrial safety standards, and high-voltage facility regulations.

- Proficiency in Python for post-processing simulation data and automating fluid-quality reporting.

### **What We Value**

- Give a shit. Build things you're proud of.

- Take responsibility. If something is broken and you can fix it, fix it. See things through.

- Move fast. Make decisions, learn quickly, and keep moving forward.

- Think bigger. Simplify relentlessly. Don't default to the safe answer.

- Disagree and commit. The best idea wins. Once a decision is made, we move.

- Desire to win. This is hard. Expect intensity. We are here to win.

- Plan B is to make Plan A work.

### **Additional Requirements**

This is not a remote position and will require relocation if not already local to the applicable Fuse facility.

### **Benefits**

- Medical, dental, and vision coverage.

- Relocation assistance for roles that require it.

- Flexible time off. Take what you need, no accrual tracking.

- 2 weeks of paid time off built into the end of each year, subject to team and business needs.

- Supportive leave of absence policies.

- Paid leave for new parents.

###

### **ITAR Requirements**

To conform to U.S. Government technology export regulations, including the International Traffic in Arms Regulations (ITAR), you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

### **Equal Opportunity**

Fuse is an Equal Opportunity Employer; employment with Fuse is governed on the basis of merit, competence, and qualifications and will not be influenced by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, ancestry, immigration status, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.
